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GeoApp: Gas Diffusion Layer

Digital GDL generators: Motivation and benefits of virtual microstructure simulation

Gas diffusion layer (GDL) generators are becoming increasingly important in the digital domain because they enable fast, flexible, and cost-efficient exploration of fuel-cell and electrolysis designs. Traditionally, developing and optimizing GDL structures requires extensive physical prototyping, complex experiments, and significant material costs.

Digitale GDL-Generatoren hingegen ermöglichen es Ingenieur*innen und Forschenden, realistische Mikrostrukturen virtuell zu simulieren und zu erstellen, sodass Leistung, Haltbarkeit und Fluidtransportverhalten lange vor der Herstellung einer physischen Probe getestet werden können.

This accelerates innovation, supports data-driven optimization, and opens the door to advanced applications such as AI-assisted design and automated material discovery. As digital engineering continues to grow, GDL generators provide a crucial bridge between scientific understanding and practical, scalable fuel-cell technology.

Flexible generation of customized microstructures

The GDL GeoApp provides a highly flexible and efficient way to create digital microstructures tailored to a wide range of design requirements. By dynamically adjusting size, resolution, and key material characteristics, it enables researchers to explore realistic virtual materials at a fraction of the cost and time of physical prototyping. 

Its ability to capture both isotropic and anisotropic fiber arrangements, along with controllable structural parameters, makes it especially powerful for systematic parameter studies aimed at discovering optimal microstructures.

When combined with additional simulation modules, the generator forms a comprehensive digital workflow that links structure creation directly to performance analysis - covering flow behavior, transport properties, and other critical metrics essential for advanced fuel-cell and material research.

GeoDict Features

  • Generates structures of arbitrary size
  • Select a resolution that highlights the relevant structural features.
  • Ideal for parameter studies to identify the optimal microstructure for given design targets
  • Quickly and cost-effectively produces realistic representations of real-world materials
  • Allows controlled variation of packing density
  • Enables flexible adjustment of fiber diameters
  • Supports modification of binder content
  • Models both anisotropic and isotropic fiber distributions 
  • Integrates seamlessly with other modules for direct evaluation of additional parameters (e.g., two-phase flow properties, single-phase flow behavior, diffusion, gas transport, tortuosity, and more)

A license is required for the following modules:

Required modulesFiberGeo

Modules and GeoApps that are often combined with the Gas Diffusion Layer GeoApp:

Import & Image Processing   
Image Analysis   
Material Modeling   
Simulation & PredictionFlowDictSatuDictAddiDict
Interfaces   

Welche Module für Sie am besten passen, ist abhängig von der Art Ihrer Anwendung.

Gas Diffusion Layer

GeoDict Online User Guide