Battery Modeling and Charging Simulation: From Microstructure to Performance

Seminar recording

Designing high-performance batteries requires more than material science—it requires a deep understanding of how microstructure influences electrochemical behavior. Traditional laboratory iteration is often a "dead end," costing upwards of €30,000 per run and taking months to yield results.

In this technical seminar, we demonstrate how the digital material laboratory GeoDict accelerates battery innovation by replacing trial-and-error with digital experiments. We explore the workflow from geometry generation (CT/FIB-SEM or digital twins) to performance prediction using both fully resolved 3D simulations and homogenized pseudo-2D (P2D) Newman models.

In this seminar you will learn step-by-step:

  • Microstructure Generation: Creating realistic cathode/anode geometries with precise control over particle shape, size distribution, and calendaring.
  • Performance Prediction: Calculating effective conductivity and diffusivity to parameterize electrochemical models.
  • Resolved Charging Simulations: Visualizing lithium-ion concentrations, thermal power density, and local overpotentials at the interface level.
  • Homogenized vs. Fully Resolved Models: A comparison of accuracy vs. compute time—from 8-hour detailed runs to 10-second P2D simulations.
  • New Feature Spotlight: Introduction to Electrochemical Impedance Spectroscopy (EIS) simulations for physics-based impedance prediction without equivalent circuit simplifications.

Accelerate your lead time from years to days by focusing only on the most promising microstructure candidates.

The following GeoDict modules were used in this seminar:

BatteryDictGeoApp: Bimodal Electrode

Trainer

Dr.-Ing. Roman Buchheit

Sales Engineer Electrochemistry

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Janine Hilden, M.Sc.

Application Engineer

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Chapters in YouTube Video

0:00 Introduction
1:33 The Race for Better Battery Microstructures
3:33 Challenges in Traditional Lab-Based R&D
6:22 Digital Material Design: The GeoDict Workflow
14:10 Demonstration: Generating a Bimodal Cathode Structure
17:19 Charging Simulation: Fully Resolved Microstructure Analysis
28:55 Visualizing Thermal Power and Lithium Concentration
32:12 P2D Newman Modeling: Speed vs. Detail
41:35 Feature Reveal: Electrochemical Impedance Spectroscopy (EIS)
45:32 Thank you for attending - Outro

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